Term
| |
A gun tap would be used for
-
through holes
-
blind holes
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Definition
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Term
| |
What is the included angle of a drill bit for hard material
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Definition
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Term
What is the included angle of a drill bit for soft material |
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Definition
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Term
Why does a drill bit have its chisel edge thinned |
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Definition
| the web gets thicker towards the shank |
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Term
What will happen if the cutting lip lengths on a drill bit are not equal |
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Definition
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Term
How can a Twist Drill be modified to drill soft materials such as brass |
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Definition
GRIND A SMALL FLAT ON THE CUTTING EDGE PARALLEL TO THE AXIS OF THE DRILL |
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Term
What are Core Drills used for |
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Definition
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|
Term
How are Drill Chucks sized |
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Definition
| by the largest drill size they will hold |
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Term
What is the definition of Drilling |
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Definition
| making a hole where none existed before |
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Term
What size should a pilot hole be when drilling |
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Definition
| slightly larger than the chisel edge |
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Term
What will happen if a pilot hole is too large when drilling a large hole |
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Definition
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Term
At what height should the spacer block end of the strap clamp be in order to clamp properly |
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Definition
| slightly higher than the workpiece |
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Term
How much clearance should there be behind the cutting edge of a drill bit |
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Definition
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Term
Which is larger a D drill bit or a F drill bit |
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Definition
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Term
What are the 4 sizing methods used for drill bits |
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Definition
fractional
letter
numbered
metric |
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Term
Where do reamers do all their cutting |
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Definition
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Term
What is another name for a center drill |
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Definition
| combination drill countersink |
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Term
What are straight fluted drill bits used for |
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Definition
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Term
What part of a drill bit forms the chisel edge |
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Definition
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Term
Where is the land located on a drill bit |
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Definition
| between the flutes and the margin |
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Term
Where do you measure the diameter of a drill bit |
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Definition
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|
Term
Where do you measure the diameter of a drill bit |
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Definition
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|
Term
What is a drill jig used for |
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Definition
| to hold the workpiece and locate the cutting tool |
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Term
Where should the t-bolt be located when clamping a workpiece |
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Definition
| as close as possible to the workpiece |
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|
Term
What is a drill drift used for |
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Definition
| to remove tools from sleeves and spindles |
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Term
What is a drill socket used for |
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Definition
to decrease the size of the taper when the taper on a tool is too large for the spindle
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Term
What is a drill sleeve used for |
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Definition
to increase the size of the taper when the taper on a tool is too small for the spindle
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Term
What RPM should be used when spotfacing as compared to drilling a hole |
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Definition
| 1/4 what is used for drilling |
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|
Term
What RPM should be used when countersinking a hole compared to drilling |
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Definition
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|
Term
What is the most common included angle for a countersink |
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Definition
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|
Term
Should a reamer be removed from a hole before or after the spindle is stopped |
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Definition
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|
Term
What size should a hole be drilled before reaming a 3/8"
hole
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Definition
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|
Term
What RPM should be used when reaming a hole compared to drilling a hole
What feed rate should be used
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|
Definition
1/2 the rpm
twice the feed rate |
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Term
What safety precaution should you use if drilling a horizontal hole with a magnetic base drill |
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Definition
| use a safety chain in case of power failure |
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|
Term
Which drill press can the head be raised with power |
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Definition
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|
Term
Which of the 3 main drill presses have/has only power feed |
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Definition
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|
Term
Which part of a drill press does not revolve |
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Definition
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|
Term
Which of the 3 main drill presses have/has only manual feed only |
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Definition
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|
Term
What are the 3 main types of drill presses |
|
Definition
sensitive
upright
radial arm |
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|
Term
What kind of taper is used to hold a drill chuck to its shank |
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Definition
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|
Term
A Morse taper has a taper of: |
|
Definition
| approx. 5/8"taper per foot |
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|
Term
| how is an engine lathe sized |
|
Definition
| by the swing and distance between centers |
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Term
| What are the 5 main parts of an engine lathe |
|
Definition
Bed
Headstock
Quick change gear box
Carriage
Tailstock
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Term
| Where is the feed reverse lever located on an engine lathe |
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Definition
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|
Term
What is the purpose of change gears on an engine lathe
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|
Definition
| Transfer motion from the spindle to the quick change gear box |
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Term
What are the 3 common methods for mounting work holding devices on an engine lathe
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|
Definition
Threaded spindle nose
Taper and key spindle nose
Cam lock spindle nose |
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Term
| How is feed rate expressed on a Metric engine lathe |
|
Definition
| millimeters per revolution of the spindle |
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|
Term
| What transmits motion from the quick change gear box to the carriage on an engine lathe |
|
Definition
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|
Term
| What are the three main parts of the carriage on an engine lathe |
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Definition
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|
Term
| What provides perpendicular movement to the spindle axis on an engine lathe |
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Definition
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|
Term
| Where is the tool post commonly mounted on an engine lathe |
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Definition
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|
Term
| Where is the feed change lever located on an engine lathe |
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Definition
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|
Term
| What allows tools to be mounte in the tailstock spindle |
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Definition
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|
Term
| Where would a live center be located |
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Definition
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|
Term
| Where would a dead center be located |
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Definition
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|
Term
| What is a microset adjustable centre used for |
|
Definition
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|
Term
| What is the purpose of lathe dogs |
|
Definition
To apply a driving force to the workpiece when turning between centers
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|
Term
| What type of lathe chuck uses a scroll plate |
|
Definition
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|
Term
| What is the main purpose for using a collet chuck |
|
Definition
Small work that requires high RPM
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|
Term
[image]
What type of work holding device is being shown |
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Definition
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|
Term
| What is the taper per foot for a solid mandrel |
|
Definition
| .006" to .008" taper per foot |
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|
Term
| Where is the size stamped on a solid mandrel |
|
Definition
|
|
Term
| What are mandrels used for |
|
Definition
Hold workpieces by their bore
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|
Term
| What are threaded mandrels used for |
|
Definition
Holding workpieces with internal threads
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|
Term
| What are steady rests used for |
|
Definition
support the end of a workpiece when a tail stock center can not be used
support the middle of a workpiece when deflection or vibration is a problem
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|
Term
| What is a follower rest used for |
|
Definition
Support long thin workpieces to minimize deflection
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|
Term
| Where is a steady rest mounted |
|
Definition
|
|
Term
| Where is a follower rest mounted |
|
Definition
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|
Term
| What are two types of taper attachments |
|
Definition
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|
Term
| Name three ways to cut a taper on an engine lathe |
|
Definition
Compound rest
Tail stock offset
Taper attachment
Form tool
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|
Term
[image]
What style tool holder is being shown
What hand is it |
|
Definition
American style
Right hand
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Term
| What are the purposes for knurling |
|
Definition
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|
Term
Which would be more wear resistant:
High Speed Steel or Carbide |
|
Definition
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|
Term
| What are two types of high speed steel |
|
Definition
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|
Term
| What kind of grinding wheel would be used for carbide cutting tools |
|
Definition
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|
Term
| What kind of grinding wheel would be used for high speed steel |
|
Definition
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|
Term
| What does tool signature refer to |
|
Definition
The effective angles when the tool is in the tool holder
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|
Term
What cutting tool angle will cause the chip to be thinner and longer |
|
Definition
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|
Term
| What cutting tool angle provides clearance between the end of the tool and workpiece |
|
Definition
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|
Term
| What cutting tool angle allows the tool to advance along the work |
|
Definition
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|
Term
| Where are relief angles found on a cutting tool |
|
Definition
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|
Term
| What cutting tool angles affect the shape of the chip and the direction the chips flows |
|
Definition
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|
Term
What cutting tool angle makes the cutting tool stronger
-
a positive rake angle
or
-
a negative rake angle
|
|
Definition
|
|
Term
What cutting tool angle would be better when dealing with an interrupted cut
-
positive rake angle
or
-
negative rake angle
|
|
Definition
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|
Term
| What rake angle must a threading tool have |
|
Definition
zero rake
or
neutral rake |
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|
Term
| Three ways to align a tail stock are: |
|
Definition
Alignment marks
Taking trial cuts and measuring
Using a parallel bar and checking with a dial indicator
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|
|
Term
An american tool holder with a left hand offset is used to hold
-
a left hand tool
-
a right hand tool
|
|
Definition
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|
Term
| The angle of keeness on a lathe tool is formed by what other two angles |
|
Definition
Side relief and side rake
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|
Term
| An ANSI milling machine taper has a taper of: |
|
Definition
|
|
Term
A Morse taper is an example of a:
Self holding taper
Self releasing taper |
|
Definition
|
|
Term
| Three scales used on lathe taper attachments to set the taper are: |
|
Definition
taper per foot
included angle
centerline angle
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|
Term
| When the workpeice feeds against rotation of cutter(Up Milling) it is called |
|
Definition
|
|
Term
| When workpiece feeds w/ rotation of cutter (Down Milling) it is called |
|
Definition
|
|
Term
| what method of milling causes the chip to start thin and get progressively thicker? |
|
Definition
|
|
Term
| What is a downside of conventional milling? |
|
Definition
-Needs more horsepower
-Surface Finish is not as good
-Need Rigid Setup because it tends to lift the workpiece off the table |
|
|
Term
| what is needed to climb mill? |
|
Definition
|
|
Term
| What type of milling reduces breakout? and burnishes the workpiece |
|
Definition
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|
Term
| What milling cutter leaves surface perpendicular to the spindle |
|
Definition
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|
Term
| Where does most of the cutting taking place on face mills |
|
Definition
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|
Term
| Where is a keyway and keyseat? |
|
Definition
Keyway in a bore, keyseat on a shaft
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|
|
Term
| What type of cutter leave run-outs when cutting a slot |
|
Definition
|
|
Term
| What kind of endmill do you use for blind slots? |
|
Definition
| center cutting end mill or slot drill |
|
|
Term
| When cutting keyseats, what tool allows you to cut up to shoulder? |
|
Definition
|
|
Term
| What does the 3-4 digits on a woodruff key mean? |
|
Definition
First Two Digits x 1/32= Width
Second Two Digits x 1/8= Diameter
|
|
|
Term
| Where is the depth of a keyseat measured from? |
|
Definition
|
|
Term
| What is the usable length of a keyseat? |
|
Definition
Length which does not include any run out or radius left by the cutter on either end
|
|
|
Term
| Ways of centring the shaft under the cutter |
|
Definition
|
|
Term
| Name the 4 types of knee and column milling machines |
|
Definition
UniversalHorizontal
Plain Horizontal
Standard Vertical
Ram Vertical
|
|
|
Term
What makes a
milling machine universal |
|
Definition
|
|
Term
| What part gives a knee and column milling machine gives transverse movement |
|
Definition
|
|
Term
| Which part of a knee and column milling machine gives longitudinal movement |
|
Definition
|
|
Term
| What does an arbour support attach to on a knee and column milling machine |
|
Definition
|
|
Term
| Where should a dial indicator be attached when aligning the table on a universal knee and column milling machine |
|
Definition
To the table, indicating on the machine column
|
|
|
Term
| What would be the calculated feed rate using a 6" cutter rotating at 300 rpm and having 8 teeth and a chip load of 0.005 inches per tooth |
|
Definition
12 inches per minute
(300 x 8 x 0.005)
|
|
|
Term
| Where should you run the dial when aligning a vise on a milling machine table |
|
Definition
The solid jaw of the vise
|
|
|
Term
What style of arbour would be used with the cutter shown
[image] |
|
Definition
|
|
Term
| What prevents the knee, saddle or table from over travel |
|
Definition
|
|
Term
| What size is a #810 woodruff cutter |
|
Definition
1/4" wide and 1 1/4" diameter
|
|
|
Term
Identify the style of arbor shown
[image] |
|
Definition
|
|
Term
| the four main parts of the carriage are |
|
Definition
apron
saddle
cross slide
compound rest |
|
|
Term
feed rate on a lathe is expressed in
how is the feed rate set on a lathe |
|
Definition
inches or mm per revolution of the spindle
with the quick change gear box |
|
|
Term
| the main disadvantage of using the tail stock offset method for cutting tapers on a lathe is |
|
Definition
| the centers become misaligned and have to be realigned |
|
|
Term
| the split (half) nut on a lathe is used for |
|
Definition
|
|
Term
| when a work piece needs to be centered to run true which work holding device should be used |
|
Definition
|
|
Term
| what needs to be done if the lathe cuts an undesired taper and the workpiece is larger toward the head stock |
|
Definition
| adjust the tailstock away from you |
|
|
Term
on the lathe you should never part off between centers
true
or
false |
|
Definition
|
|
Term
| on a lathe with a direct reading cross slide dial, to reduce the diameter by 1/8" the tool will advance into the workpiece by how much |
|
Definition
|
|
Term
the feed reverse lever on a lathe controls what
where is the feed reverse lever is mounted |
|
Definition
longitudinal and cross feed
on the apron |
|
|
Term
| irregular shaped workpieces being held in a lathe should use what work holding device |
|
Definition
|
|
