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lecture 10
lecture 10 part 1
53
Chemical Engineering
Graduate
11/12/2013

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Term
Describe the differences between cellular models versus reactor models
Definition
cellular model--> specify model complexitiy--> stoichiometry--> kinetics
Reactor model --> mass balances
Term
provide 5 reasons to study microbial kinetics
Definition
1. process scale- up (pilot to production scale)
2. process scale-down (minature fermentations for screening)
3. medium optimization (substrates, growth, yield)
4. trouble shooting, manufacturing support
5. microbial death (sterilization, killing by antibiuotics, other agents
6. screening
7. define growth characteristics of a strain for process reproducibility
Term
draw a diagram indicating the relationship between structuring at the population level versus at the cell level as it relates to modeling microbial metabolism. indicate the " black box" kinetic model
Definition
4 circles from left to right
unstructured non segregated
structured non segregated
unstructured segregated
structgured segregated

the black box is unstructured non segregated
Term
what are the benefits of using unstructured non segregated models, unstructured segregated models and structured models?
Definition
Unstructured non segregated models- good for small changes

Unstructured segregated models good for modeling plasmid loss

structured models useful for modeling intracellular pathways, altered gene expression, responses to environment
Term
Provide the name of the reactions between substrates and precursor metabolites, precursor metabolites and building blocks, building blocks and macromolecules and macromolecules as a functioning cell
Definition
Reaction between substrates and precursor metabolites- fueling reactions

reactions between precursor metabolite and building block- biosynthetic reactions

reactions between building blocks and macromolecules - polymerization reactions

reactions between macromolecules and functioning cell- assembly reactions
Term
what are four methods for measuring cell growth
Definition
1. measurement of cell number
2. measurement of viable cell number
3. measurement of cell mass (physical methods, chemical methods)
4. measurement of cell composition (enzyme levels, total protein levels, nucleic acid levels, ATP levels, plasmid copy number, chlorophyll content)
Term
list 3 methods for measuring cell growth, in addition to the measuring principle, specify the detection limit (DL), advantages, and disadvantages of each measuring technique. what is the significance of these detection limits?
Definition
Dry mass- mass of separated and dried solids- DL 50, advantage provides direct unconditional estimate- disadvantage - interference from dead cells and noncell solids

wet mass- mass of separated material- DL 50 - advantage simple, quick- disadvantage- variation of wet biomass bulk density

Plating, growing of the colonies on a petri dishg DL- 10^-5- low cost, high sensitivity , time consuming, low precision
Term
when can optical density measurements not be used to generate growth curves?
Definition
Cannot use optical density when using insoluble complex media
Term
what are three common methods for measuring viable cells? what are the corresponding limitations?
Definition
1. Tube dilution Colony forming units (CFU) - time consuming, not online, assuming each colony comes from one cell, cells that are stressed can recover and grow and produce a colony- always lower than true cell viability (2 cells close to each other can look like 1)
2. Filtration and selective plating on agar (CFU) - filter out the cells onto a membrane filter and then place it on an agar- cells are not single cells on the filter- assumption is that cells dont make it though the pores in the filter (low) - filtration is really looking for contaminants
3. Most probable number method - serial dilution and use statistics to guess what the growth is in that tube
Term
cell composition varies during ___
Definition
batch growth
Term
What type of information can be obtained from batch culture kinetics
Definition
1. growth phases
2. exponential growht-what affects microbial growth rate
3. yield coefficients
4. substrate uptake kinetics
5. growth models
6. growth on multiple substrates
7. product formation models
Term
produce a graph illustrating the idealized normal growth cycle for a bacterial population in a batch culture system. be sure to label the axes and various growth phases. describe each growth phase
Definition
lag, growht, maximum stationary phase, death phase
log number of viablie cells versus time
Term
Why is lag phase elimination one of the most important factors in efficient growth of microorganisms?
Definition
increasing productivity
Term
How is the length of lag phase effected by the inoculum age of an amino acid medium and an ammonium sulphate medium?
Definition
the older the inoculum the longer the lag phase-
ammonium sulphate- there is a sweet spot cant be too old or too young
Term
during exponential growth phase, what effects microbial growht?
Definition
temperature (most organisms have an optimum) and pH
Term
which organism is more growth-rate dependent on dissolved oxygen (DO)
Azotobacter vinelandi or E. coli and why?
Definition
azotobacter vinelandii
because its strictly an aerobic organism- no matter how much oxygen you put in it will reach maximum specific growth rate whereas e.coli can grow at 70% of its aerobic growth rate anaerobically
Term
specific growth rate ___ as osmolaltiy ___ and water activity ___
Definition
peaks then decreases as osmolality increases and water activity decreases
Term
cell yield (Yx/s) provides information regarding pathways used for ____
Definition
energy generation
Term
will an aerobic or anaerobic organism have a higher cell yield?
Definition
aerobic
Term
why does the same organism possess different characteristic values for Yx/s for different classes of substrates?
Definition
oxygen is a potential substrate so you can have a cell yield coefficient based on availability of oxygen
Term
what is substrate limited growth?
Definition
control microbial processes by limiting one of the key substrates (carbon, nitrogen etc)- advantage is that you don't need any sophisticated machine to control fermentation
Term
draw a graph illustrating the relationship between substrate concentration and soecific growth rate as it relates to the limiting nutrient concept. label axes.
Definition
Term
What does Ks tell you?
Definition
saturation constant
represents concentration of substrate that you need to put into the media to get 1/2 of the maximum specific growth rate

how sensitive is system to concentration of substrates
Term
What happens when S<< Ks and Ki as well as when S>> Ks and Ki?
Definition
Saturation constant
something small is going to be very small (natural monod)

if its the other way around- a lot of substrate S^2/Ki - specific growth rate is going to get smaller and smaller
mu=mumax*s/(kw+S+S^2/ki)
Term
In the unstructured logistic growht model what does the term x inifinity represent? when is the inflection point reached?
Definition
X infinity is the carrying capacity or maximum growth possible due to accumulation of a toxin
it is reached at 1/2x inifinity
Term
The following is a schematic illustrating nutrient and product concentration profiles in a mycelial pellet. which profile (A or B) will be of interest if the product is synthesized in the center of the pellet versus if the cells in the
center are dead or nutrient starved?
Definition
A- if the product is synthesized in the center of the pellet
B- if the cells in the center are dead or nutrient starved
Term
Provide the description and application (example) of stochastic, continuous time and discrete time models.
Definition
Stochastic- for small numbers of organisms (n>100)
for cases where differences in organisms are important
example: different microbial species exhibit varying resistance to a sterilization process

continuous time- systems where events are evenly distributed in time- most microbial models
example: logarithmic growth rate model for a batch culture in which some micro-organisms are always undergoing division
discrete time- systems where events occur at a limited number of times
example: a synchronous culture in which all microorgs divide simultaneously at discrete times
Term
Provide the description and application (example) of descriptive (black box), predictive (grey box) and strucutred models
Definition
Descriptive- curve fitting, interpolation of data, useful within the region where the model was tested experimentally
example: use of the logistic equation to describe batch microbial growth

grey box- exprapolation of data, with care can be used outisde of the region tested experimentally
example: michaelis- menten (1913) equation for describing enzyme-substrate reaction rates
Structured- systems in a transient state
useful for modelling changes in internal strucutre of cells or structure of mixed microbial populations
example: williams (1967) two-compartment (synthetic component and genetic component) modelo for biomass
Term
provide the description and application (example of unstructured, non segregated, segregated, and deterministic models
Definition
Unstructured- does not account for internal structure
steady-state systems
lumped parameter models
example: steady-state continuous flow microbial reactor (chemostat) where mass is the only property of the biotic material
non-segregated- considers that the biomass is homogeneously dispersed throughout the reactor fluid
mass concentration is the parameter which describes biomass
population balance models
example: chemical oxidation of microbial cells by chlroine where biomass destruction or solubilization, not disinfection, is of greatest concern

segregated-uses a discrete parameter, the number of cells as the parameter to describe biomass
example: evaluating disinfection or sterilization processes where number of organisms alive and dead is most critical

deterministic models: output variables have values completely determined by the structure of the system
applicable in cases where large numbers of organisms are involved (n>10000)
example: activated sludge process for a chemostat in which saturation kinetcs describes substrate removal and consequently microbial growth
Term
What is fed batch cultures often used for in biomanufacturing?
Definition
slow-growing cell cultures
slow-growing antibiotic manufacturing proceses
Term
as culture volume increases what happens to mu, S, and P in a repeated fed-batch culture?
Definition
V increases, mu decreases, Substrate concentration is constant and product accumulates
Term
______ is the most often used system in industrial biomanufacturing
Definition
fed batch
Term
What is the impact of a continuous upstream process on downstream product purification?
Definition
they might not be able to process continuously- might need holding tanks until downstream is ready to process
Term
what is the governing equation for specific growht rate using the "black box' model? how can you determine the saturation constant from the generated graph?
Definition
Michaelis-Menton (MM) enzyme kinetics
Term
What does Ks tell you?
Definition
that it will change based on the relative production level of carbon source
can calculate saturation constants as bacteria
many Ks values are <1 mg/l
Term
Not a good idea to put too much of a limiting substrate
Definition
it can start to shut down its specific growth rate
in order to avoid the toxicity by the excess of substrates
can start to produce secondary products
Term
The following is a graph depicting the growth of E. coli in medium containing initially equally amounts of glucose and xylose in a batch culture. Describe what is occurring within the culture as it relates to phase of growth and substrate utiliziation. What type of growth is this known as
Definition
it has two limiting substrates
diauxic growth
Term
What are the advantages and disadvantages of batch bioreactor opterations
Definition
Advantages- versatiles since it can be used for many different processes
low risk of contamination
complete conversion of substrate possible

disadvantages- high labour cost
much idle time, due to cleaning and sterilsation after each fermentation
Term
what are the advantages and disadvantages of continuous bioreactor operations?
Definition
advantages- high efficiency of the reactor capacity
high productivity can be maintained for long periods of time
automation is simple
constant product quality

disadvantages- problems with infection, possibility of the appearance of low levels of mutant production during long operation
inflexibility since it can rarely be used for different processes without substantial retrofitting
downstream processing has to be adjusted to the flow through the bioreactor (or holding tanks are required)
Term
what are the advantages and disadvantages of fed-batch
Definition
advantages- allows operating at well-controlled conditions by controlling the feed addition
allows very high cell densities and therefore high titers

disadvantages some of the same problems as for batch and continuous reactor but generally the disadvantages are less pronounced
Term
define a continuous culture
Definition
fed and continuously harvesting
Term
what are 2 benefits to using a continuous culture
Definition
1. operating at steady state- can help in development
2. material balances (substrate, cells)
3. productivity (production of cell mass)
4. measuring the maintenance energy coefficient
5. single stage chemostat with cell recycle to enhance productivity
Term
traditional CSTR is recommended to keep substrate concentration low; however, this is not advisable in free enzymes? why? what reactor configuration would you suggest in this case?
Definition
Term
what does it mean to be at steady-state in a continuous system?
Definition
RNA changes even though it is a steady state- genes are activated or triggered at different times- to make use of substrate or getting ready for secondary metabolism
Term
The schematics below (ABCD are types of continuous cultures=provide the name of each type
Definition
a. chemostate
b. auxostat
c. multi stage continuous culture
d. continuous cell recycle (prefusion)
Term
why use a chemostat provide 4 reasons
Definition
1. investigate growth rate dependent or substrate concentration-dependent cellular responses using steady state kinetics
2. to investigate transients (suddent environmental changes or stress) and cellular responses to a non-homogenous environment
4. for applying selective pressure to isolate mutants
4. continuous generate biomass
Term
Single stage kinetics provide a relationship between ___ and ____
Definition
cell mass and dilution rate
Term
chemostat are used to measure cell yield and ____
Definition
maintenance energy
Term
the following graphs illustrate typical profiles and responses for continuous cultures deviating from ideal chemostat behavior- for graphs A, B, C, and D what external factor is affecting the yield
Definition
Term
non-ideal behavior in chemostats can differ depending on the ____
Definition
limiting nutrient
Term
in terms of glucose as the substrate rank the following organisms based on cell yields from highest to lowest and corresponding maintenance energy coefficients
aspergillus awamori
aspergillus nidulans
candida utilis
e.coli
penillium chysogenum
saccharomyces cerevisae
Definition
1.e coli
2. pennilium chrysogenum
3. cndida utilis
4. a. awamori
5. S cerevisae
6. a nidulans
Term
Why are chemostat transient experiments important?
Definition
you can learn what to expect when you change different parameters in your continuous system
can quantity the changes
Term
When utilizing chemostats with cell recycle ____ does not equal ____ and biomass productivity can be dramatically ___
Definition
growth rate does not equal dilution rate
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