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The management of systems or processes that create goods and/or provide services |
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a sequence of activities and organizations involved in producing and delivering a good or service |
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Key Decisions of Operations Managers |
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What: What resources/what amounts When: Needed/scheduled/ordered Where: Work to be done How: Designed Who: To do the work |
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is the ability of a product, part, or system to perform its intended function under a prescribed set of conditions |
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Design that results in products or services that can function over a broad range of conditions. |
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to bring together engineering design and manufacturing personnel early in the design phase. |
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Production of Goods vs. Delivery of Services |
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Production of goods – tangible output Delivery of services – intangible, an act Service job categories Government Wholesale/retail Financial services Healthcare Personal services Business services Education More … |
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Differences between manufacturing and services |
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Believed in a “science of management” based on observation, measurement, analysis and improvement of work methods, and economic incentives Management is responsible for planning, carefully selecting and training workers, finding the best way to perform each job, achieving cooperate between management and workers, and separating management activities from work activities Emphasis was on maximizing output |
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Scientific Management - contributors |
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Frank Gilbreth - father of motion studies Henry Gantt - developed the Gantt chart scheduling system and recognized the value of non-monetary rewards for motivating employees Harrington Emerson - applied Taylor’s ideas to organization structure Henry Ford - employed scientific management techniques to his factories Moving assembly line Mass production |
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A measure of the effective use of resources, usually expressed as the ratio of output to input |
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Mission and missions statment |
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Mission The reason for an organization’s existence
Mission statement States the purpose of the organization The mission statement should answer the question of “What business are we in?” |
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A plan for achieving organizational goals Serves as a roadmap for reaching the organizational destinations |
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Organizational strategies |
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Overall strategies that relate to the entire organization Support the achievement of organizational goals and mission |
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Functional level strategies |
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Strategies that relate to each of the functional areas and that support achievement of the organizational strategy |
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how do Businesses Compete Using Marketing Strategy |
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Identifying consumer wants and needs Pricing Advertising and promotion |
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How do Businesses Compete Using Operations Strategy |
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Product and service design Cost Location Quality Quick response Flexibility Inventory management Supply chain management Service Managers and workers |
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Product and service design cost location quality quick response flexibility inventory management supply change management service managers and workers delivery time |
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Characteristics that customers perceive as minimum standards of acceptability to be considered as a potential for purchase. |
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Characteristics of organizations goods or services that cause it to be perceived as better than the competition. |
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Reasons for Product or Service Design & Redesign |
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Economic; example: New energy saving cars Social and demographic; example: aging society Political, liability, or legal; example: Macdonald’s coffee cup Competitive; example: Barnes & Nobel bookstore web-site Cost of availability Technological; example: Ford hydrogen powered Model U |
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introduction growth maturity decline |
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Issues in product and service design |
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Legal FDA, OSHA, IRS Product liability - A manufacturer is liable for any injuries or damages caused by a faulty product. Example: nutrition information on food package Uniform commercial code - Products carry an implication of merchantability and fitness Ethical Releasing products with defects Environmental EPA |
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Advantages
Fewer parts to deal with in inventory & manufacturing Design costs are generally lower Reduced training costs and time More routine purchasing, handling, and inspection procedures Orders fillable from inventory Opportunities for long production runs and automation Need for fewer parts justifies increased expenditures on perfecting designs and improving quality control procedures.
Disadvantages
Designs may be frozen with too many imperfections remaining. High cost of design changes increases resistance to improvements. Decreased variety results in less consumer appeal. |
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A strategy of producing standardized goods or services, but incorporating some degree of customization. |
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which is a postponement tactic. Example: Dell computer. |
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which is a form of standardization in which component parts are subdivided into modules that are easily replaced or interchanged. It allows easier diagnosis and remedy of failures easier repair and replacement simplification of manufacturing and assembly Eg. car seat, key board |
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Reliability is the ability of a product, part, or system to perform its intended function under a prescribed set of conditions |
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Situation in which a product, part, or system does not perform as intended |
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Normal operating conditions |
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The set of conditions under which an item’s reliability is specified |
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Component design Production/assembly techniques Testing Redundancy/backup Preventive maintenance procedures User education System design |
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Design that results in products or services that can function over a broad range of conditions. |
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Service is an act Service delivery system includes - Facilities, processes, skills needed to provide a service Many services are bundled with products Example: warranty service Service design involves The physical resources needed The goods that are purchased or consumed by the customer Explicit services which customers observe Implicit services |
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Service blueprinting is a method used in service design to describe and analyze a proposed service a useful tool for conceptualizing a service delivery system Major Steps in service blueprint: Establish boundaries Identify steps involved Prepare a flowchart Identify potential failure points Establish a time frame Analyze profitability |
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Concurrent engineering is to bring together engineering design and manufacturing personnel early in the design phase. Example: Ford Taurus. Computer-Aided Design (CAD) is to design product using computer graphics. increases productivity of designers, 3 to 10 times creates a database for manufacturing information on product specifications provides possibility of engineering and cost analysis on proposed designs Recycling: recovering materials for future use Cost savings, Environment concerns, Environment regulations Remanufacturing Component commonality |
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Quality Function Deployment
An approach that integrates the “voice of the customer” into the product and service development process. |
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Issues to be considered when planning capacity |
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What kind of capacity is needed? How much capacity is needed? When is it needed? |
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