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sources inputs into the transformation process |
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responsible for the actual movement of goods and/or services across organizations |
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the network of manufacturing and service operations that supply one another from raw materials through manufacturing to the ultimate customer |
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responsible for producing and delivering goods or services of value to customers of an oganization |
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process, quality, capacity, inventory |
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converts inputs into outputs |
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inventory decisions and control systems involve: |
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determining what to order, how much to order, and when to order. tracking the flow of materials. managing the finished goods inventories. |
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three primary functions in most businesses |
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operations, finance, and marketing |
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the transformation view of operations provides: |
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a unified approach for studying the manufacturing and service industries. |
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at disney making people happy is an example of: |
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four elements at the heart of operations strategy |
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mission, distinctive competence, objectives, and policies |
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four common objectives of operations |
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quality, cost, delivery, and flexibility |
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in product imitator strategy order winner is |
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in product innovator strategy the order winner is |
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T or F. a corporate strategy drives a business strategy, which in turn drives the operations strategy in an organization |
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a consistent pattern of decisions for the transformation system and associated supply chain that are linked to the business strategy and other functional strategies, leading to a competitive advantage for the firm. |
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2 fundamental supply chain strategies |
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defines the business that the company is pursuing |
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follows from corporate strategy and defines how each particular business will compete |
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indicate how the operations objectives will be achieved |
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something that operations does better than anyone else |
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market pull view of product innovation |
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develop products that the customers want |
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the concept that a product should not only fit the market needs but have a technical advantage as well |
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interfunctional view to new product introduction |
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dividing the products into their similar components |
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technology is the primary determinant of the products the firm should make with little regard for the market |
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typical phases followed by firms in developing new products |
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concept development, product design, and pilot production/testing. |
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quality function deployment (QFD) |
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a tool for linking customer requirements as defined by the customer to technical specifications |
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design for manufacturing (DFM) is an approach that consists of two things: |
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1. simplification of products 2. manufacturing of multiple products using common parts, processes, and modules |
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continuous process, assembly line, batch, job shop, and project |
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refers to so called process industries, such as sugar, paper, oil, and electricity |
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linear sequence of operations. product moves from one step to the next in a sequential manner from beginning to end |
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characterized by production of the product in batches or lots. |
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make products to customer order by using a process layout. thus, we consider the job shop a special case of the batch process |
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used for unique or creative products. ie concerts, construction of buildings, production of large aircraft. |
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3 approaches to order fulfillment |
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made to order, assembled to order, made to stock |
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4 factors influencing process selection |
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market conditions, capital requirements, labor, technology |
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high variety of products from a single process |
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3 forms of mass customization |
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modular production and assemble to order, fast changeover, postponement of options |
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how do services create value for customers? |
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by performing transformations that do not result in a physical entity (product) |
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a critical characteristic of service is simultaneous.... |
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production and consumption |
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services that require the presence of or interaction with the customer |
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processes that do not require the presence of the customer |
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the service-product bundle |
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tangible service (explicit service), intangible or psychological benefits of the service (implicit service), and the physical goods (facilitating goods) |
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those in which a customer want a unique, highly customized experience. |
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offer a moderate number of choices to customers using moderately standardized processes |
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are characterized by processes that allow few options during the delivery and are matched with customers whose needs are very similar to one another |
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the point of view that all work can be seen as a process |
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I = T x R I = average number of things in system (inventory) T = average throughput time or flow time R = average flow rate into the process |
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time from when the product first starts being processed in the factory until it is finished and shipped |
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the maximum rate of output from a transformation process or the maximum flow rate that can be sustained over a period of time |
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first tenet of lean thinking |
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specify exactly what it is about a product or service that creates value from the customers perspective |
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second tenet of lean thinking |
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identify, study, and improve the value stream of the process for each product or service |
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all the processing steps and tasks undertaken to complete a product or deliver a service from beginning to end |
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third tenet of lean thinking |
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ensure the flow within a process is simple, smooth, and error-free, thereby avoiding waste |
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anything that does not contribute value to the product or service being produced and delivered to the customer. rather than adding value waste adds costs |
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fourth tenet of lean thinking |
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produce only what is pulled by the customer |
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fifth tenet of lean thinking |
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asking why 5 times to get to the root cause of an observed problem |
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refers to set-up time that has single digit in minutes |
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setup less than one minute |
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