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Phase 4 - Final Exam
Pass this damn test
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Professional
04/16/2012

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Term
What are the six simple machines?
Definition
Lever, pulley, wheel and axle, inclined plane, screw and gear.
Term
What is a beam?
Definition
a rigid bar pivoting about a fulcrum. Beams are thick and heavy, built for rugged, heavy duty work.
Term
What is a bourdon tube?
Definition
a tube with an oval section closed at one end and curved to form a section of a cicle, spiral or helix.
Term
What is a diaphragm?
Definition
a thin membrane that separates two pressures. Capable of supporting a force proportional to the differential pressure across it.
Term
What is a bellows?
Definition
A cylindrical, thin walled tube with corrugations called convolutions. It compares two different pressures.
Term
What are the three pneumatic devices found in all pneumatic instruments?
Definition
Flapper/nozzle error detector, pilot valve and pneumatic relay.
Term
What is a pressure regulator?
Definition
An instrument used to control air pressure to pneumatically operated quipment.
Term
Three major components to a pressure regulator:
Definition
a valve, diaphragm and a spring.
Term
What is a snap acting relay?
Definition
a pneumatic device that has the capability to change ports to switch or lock in secondary air source when the main supply pressure falls below the predetermined set point.
Term
Without the bellows, a device would have:
Definition
infinite gain
Term
Restriction converts-
Definition
flow to differential pressure, or differential pressure to flow.
Term
Bypass restriction for adjusting dead band on a booster is accomplished with
Definition
Bypass Restriction Adjusting Screw.
Term
In a booster, a large sudden increase in the input signal will cause-
Definition
a pressure differential to exist between the input signal and the output of the booster.
Term
When testing voltages for a limit switch, get you readings from the-
Definition
terminal box.
Term
Restriction smaller than hole-
Definition
air flows faster out orifice.
Term
What is important to remember when removing reed switches?
Definition
One only reed switch cannot be removed.
Term
Four categories of effective levers:
Definition
Angularity compensator, motion multiplier/divider, anti-arcing mechanism and non-linear level.
Term
When assembling a target rock valve, the jam nut requires-
Definition
torque value.
Term
In absence of differential pressure, the solenoid coil develops-
Definition
sufficient force to open the valve.
Term
If there is a problem with a regulator, you usually replace-
Definition
the entire instrument.
Term
If the output of a controller is erratic-
Definition
slowly increase proportional band.
Term
What is the amount of time it should take for a SPORV to open?
Definition
Less than 2 seconds.
Term
When using Dampened Oscillation what do you use to calculate reset?
Definition
Period.
Term
What is the greatest country in the United States?
Definition
'MERICA!
Term
When reworking a target rock valve, which two components do you always replace?
Definition
Gasket & O-Ring
Term
When working on a valve or any other piece of equipment, to ensure safety what should you do?
Definition
Verify ECO, upstream & downstream isolation valves closed, vent and drain lines open.
Term
What is seat load?
Definition
Additional force applied to a valve plug once plug has contacted the seat.
Term
What are the different flow characteristics?
Definition
Quick opening(small input - large output), linear and equal percentage(large input - small output).
Term
What determines spring range?
Definition
Color of the spring.
Term
On a positioner, what is applied to the Zero Adjustment Lock Nut?
Definition
Loctite
Term
Who is the greatest Houston Texan to ever play the game of football?
Definition
Jacoby "Mothaf***in" Jones!
Term
Limit Switches change conditions at-
Definition
5% and 95%
Term
What do you do when working on limit switches?
Definition
Replace arm rubber boot and torque cover screws.
Term
Describe Open Loop.
Definition
A manually controled loop that is not self correcting. No feedback.
Term
Describe a Closed Loop.
Definition
Self correcting, automatically controlled. Has feedback.
Term
Without flow, what could happen to a solenoid valve?
Definition
It may cause damage from overheating and the coil to break down.
Term
What are the 5 modes of pneumatic control?
Definition
On-Off, Pneumatic, Pneumatic Plus Integral, Pneumatic Plus Derivative and Pneumatic Integral Plus Derivative.
Term
What does a wide Proportional Band allow?
Definition
Greater Offset, less gain, slower reaction and less oscillations.
Term
What relationship do gain and proportional band have?
Definition
They are inversely related. (PB=1/Gain)
Term
What determines PID control corrective action?
Definition
Magnitude of the error, length of time the error has existed and rate of change of the error.
Term
Which 4 wave types are the same?
Definition
Minimum area, 1/4 wave dampening aperiodic and Ziegler Nichols.
Term
Which 4 wave types are the same?
Definition
Minimum area, 1/4 wave dampening aperiodic and Ziegler Nichols.
Term
Define System Capacitance.
Definition
Characteristic of process that enables the process to store energy.
Term
Define System Resistance.
Definition
Characteristic of process that opposes the transfer of energy.
Term
What affect does a large capacitance have on a controller?
Definition
Longer lag time and slower change in controlled variable.
Term
How does a two capacity process affect a system?
Definition
Slower reactions and greater chance of oscillations.
Term
Define Control Valve.
Definition
a power operated device which modifies the flow rate of a process control system in response to control system signals.
Term
Define Actuator.
Definition
a device that allows remote positioning of a control valve in response to eletrical, pneumatic or hydraulic control signals.
Term
Define Yoke.
Definition
A structure by which the diaphragm case or cylinder assembly is supported rigidly on the bonnet assembly.
Term
Define Bench Set.
Definition
The pressure required to operate a given actuator full stroke without external forces or friction, such as packing frictions or fluid forces.
Term
Define Seat Load.
Definition
The additional force applied to a valve plug once the plug has contacted the seat.
Term
Define Trim.
Definition
The internal parts of the valve which are in flowing contact with the controlled fluid.
Term
Define Valve Positioner.
Definition
a device which converts an input signal(pneumatic, electronic) to an output control signal which will position a control element(valve, damper) to the required position.
Term
What are some systems in which a Copes-Vulcan is used?
Definition
Feedwater Control Valve - Bypass valve
Feedwater Control Valve
Several Safety-Related applications
Term
What is a positioner's main purpose?
Definition
Device used to position a piston or diaphragm actuated control valve.
Term
What is On-Off Control?
Definition
A two position control action. Outputs a signal that will position the final control element to one ofits two extremes.
Term
Overshoot and undershoot is ___ for On-Off Control.
Definition
Normal
Term
Overshoot and undershoot is ___ for On-Off Control.
Definition
Normal
Term
What is Proportional Band?
Definition
The percent of span measured variable must change in order to cause controller output(final control element) to change 100%.
Term
What is Offset?
Definition
The residual error between set point and measured variable. It is caused by process load changes.
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