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Pneumatics 7B
Study questions to prepare for the 7th period final exam.
132
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12/16/2018

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Term
All pneumatic controls require a source of ___, ___, and ___ compressed air.
Definition
Clean, dry, oil free.
Term
What is the location of the 30 PSIG safety relief valve?
Definition
Downstream of the PRV.
Term
What device is added to a duplex air compressor set to ensure that equal wear would occur on each compressor?
Definition
An alternator.
Term
What are two types of lubrication system used in air compressors?
Definition
1. Splash
2. Pressure
Term
To operate properly, what should a compressor's run time be?
Definition
1/3 to 1/2 the operating time.
Term
What is the value of scim used for in the pneumatic control industry?
Definition
To size air compressors.
Term
Pressure drop is measured as the difference between the ___ pressure and the ___ pressure of a control valve.
Definition
Inlet; outlet
Term
What part of a valve actuator assembly will most likely fail first?
Definition
The diaphragm.
Term
How often should a control valve be replaced?
Definition
Never.
Term
State the valve piping rule.
Definition
The plug must always close against the flow.
Term
Explain the term "unison operation".
Definition
All dampers move at the same time.
Term
An air to close valve is normally ___.
Definition
Open.
Term
Which type of damper should be used in a hot deck/cold deck application?
Definition
Opposed blade.
Term
What is the fail safe position for a return air damper?
Definition
Normally open.
Term
In a rod and tube measuring element, the rod is made of ___ and the tube is made of ___.
Definition
Invar; copper (brass).
Term
What type of measuring element is a helix?
Definition
Bimetal.
Term
The element that varies the pressure of the control air to position the controlled device is called the ______ element.
Definition
Controlling.
Term
What is the proper control name for a freezestat?
Definition
Safety low limit.
Term
What type of controller should be used when the point of temperature measurement is affected by vibration at the controller's location?
Definition
Remote bulb.
Term
What is the action of a thermostat used with a normally closed chilled water valve?
Definition
Direct acting.
Term
Insertion controllers are usually mounted in a ___.
Definition
Duct.
Term
The range of temperature above and below the set point that allows a proportional controller to open and close is called its ___.
Definition
Throttling range.
Term
Which wall should a room thermostat never be mounted on?
Definition
The outside wall.
Term
Turning the set point knob on a thermostat to a lower set point stimulates a rise or fall in room temperature?
Definition
Rise.
Term
What is static pressure?
Definition
Pressure on the inside of a duct.
Term
Which pressure inside of a duct cannot be directly measured?
Definition
Velocity.
Term
What is the name of the device mounted on a duct to sense static pressure?
Definition
Pilot tube.
Term
An EP operates a ____ switch when an ____ signal is applied to it.
Definition
Pneumatic; electrical.
Term
On a control drawing an EP is connected electronically to "LSFS". What do the letters LSFS stand for?
Definition
Low side fan switch.
Term
A PE operates an ____ switch when a ____ signal is applied to it.
Definition
Electrical; pneumatic.
Term
Water build up in a receiver tank will not affect the run time of a compressor.
Definition
False.
Term
The bottom port of a 3 way mixing valve is NO.
Definition
True.
Term
When installing a humidistat, it is important to touch the hydroscopic element to activate it.
Definition
False.
Term
A system that recycles its process or medium and maintains control of it.
Definition
Closed loop.
Term
The end device in a control system.
Definition
Controlled device.
Term
The medium being controlled by a receiver-controller where the transmitter is located.
Definition
Control variable.
Term
A manual pneumatic switch for adjusting air pressure output from zero to 100%.
Definition
Gradual switch.
Term
The action of a controller that increases the output pressure as the medium being sensed increases.
Definition
Direct acting.
Term
An external input to a receiver-controller that can reset the set point of a controller.
Definition
Control point adjustment (CPA).
Term
An auxiliary device that changes a pneumatic signal to an electrical signal.
Definition
P-E relay.
Term
The substance being sensed or controlled (also called a process).
Definition
Medium.
Term
The condition a controlled device or control system assumes with a loss of a signal (air or electrical).
Definition
Fail-safe.
Term
The order in which a control system executes the sequence of operation.
Definition
Sequencing.
Term
What is the most important concept to consider in the control of the heating, cooling, and ventilating of all types of building?
Definition
Energy conservation.
Term
What are four advantages of using pneumatic controls?
Definition
1. Simple operation.
2. Flexible application.
3. Built-in safety.
4. Reliable service.
Term
In which kind of loop would you find the effect of feedback?
Definition
Closed loop.
Term
What are the three basic parts of an automatic closed control loop?
Definition
1. Controller
2. Controlled device.
3. Process.
Term
Plant air is suitable for use with pneumatic controls.
Definition
False.
Term
What is the device that reduces the dew point of control air?
Definition
Refrigerated air dryer.
Term
What causes an oil filter to get clogged with dirt?
Definition
Reversing its position from downstream to upstream.
Term
What two places are safety relief valves installed?
Definition
The receiver and downstream of the PRV.
Term
What weight and type of oil should always be used in a control air compressor?
Definition
20 or 30 weight non-detergent oil.
Term
What annual preventative maintenance must be done to an oil-less air compressor that is not required on oil lubricated types?
Definition
Replace the rings, skirts, and valves.
Term
Cycle time =
Definition
On time + off time
Term
Run time =
Definition
(on time/cycle time) X 100
Term
List four operating features that make an instrument air compressor better than a general use compressor.
Definition
1. Low operating RPM.
2. Cooler running temperature.
3. Less oil carryover.
4. Longer life.
Term
A coalescent filter is a type of ___ filter.
Definition
Oil.
Term
What are four classifications of pneumatic controls?
Definition
1. Two-way NO.
2. Two-way NC.
3. Three-way mixing.
4. Three-way diverting.
Term
What two letters are used in control valve sizing formulas to denote capacity index?
Definition
CV.
Term
What pressure drop should be used in the formula for sizing a heating water control valve if the pressure drop is not specified?
Definition
5 PSIG.
Term
What are four major parts of a valve actuator?
Definition
1. Housing.
2. Cup.
3. Diaphragm.
4. Spring.
Term
What are the seats of a balanced valve made of?
Definition
Metal.
Term
What is wrong with a pneumatic control valve that is hammering?
Definition
It isn't closing against the flow.
Term
List the four parts of a control valve that make up it's trim?
Definition
1. Seat.
2. Disc.
3. Plug.
4. Stem.
Term
Name three kinds of packing commonly used in pneumatic control valves.
Definition
1. Rope.
2. Cone or ring.
3. U-Cup.
Term
How many inlets and outlets does a three-way mixing valve have?
Definition
Two inlets, one outlet.
Term
What is the meaning of the term "spring range"?
Definition
The range of control air pressures the spring will operate through.
Term
What is spring range shift?
Definition
A change in the spring of a control valve if the control signal is lost to the actuator.
Term
What kind of packing is used in a butterfly valve?
Definition
"O" rings.
Term
What two parts of control valve trim give tight close-off?
Definition
The disc and seat.
Term
Linear and equal percentage are the names of what kind of control valve?
Definition
Contour plug or skirted V port.
Term
What kind of plug is used on a quick-opening style control valve?
Definition
Flat disc.
Term
Which part of the valve trim does not move?
Definition
The seat.
Term
Metal to metal seat valves do not have tight close off.
Definition
True.
Term
The bottom port of a three-way diverting valve is normally open.
Definition
False.
Term
Valve actuators have rubber diaphragms.
Definition
False.
Term
List the five parts of a damper actuator:
Definition
1. Housing.
2. Spring.
3. Cup.
4. Diaphragm.
5. Push rod.
Term
What are the two types of multiblade control dampers?
Definition
Parallel blade and opposed blade.
Term
Which type of damper should be used in a mixing box?
Definition
Parallel blade.
Term
What problem with airflow will occur if the mixing box dampers are the opposed blade type?
Definition
Stratification.
Term
Which type of damper is generally used to control static pressure at an air handling unit main fan outlet?
Definition
Vortex damper.
Term
What is the fail safe position for an outside air damper?
Definition
Normally closed.
Term
How often should the bushing of a damper be lubricated?
Definition
Never.
Term
Where are single blade dampers used?
Definition
VAV, CAV, and terminal units.
Term
Opposed blade dampers are best suited for...
Definition
modulating service.
Term
What important feature is found on dampers used for smoke control?
Definition
Flexible seals.
Term
An air blender is a modulating damper used in the mixing box.
Definition
False.
Term
Manufacturers supply control damper in both normally open and normally closed configurations.
Definition
False.
Term
Dampers can be mounted with the blades horizontal or vertical.
Definition
False.
Term
A device that measures a condition and takes a control action based on a change in that condition is a ____.
Definition
Controller.
Term
What are three of the most common measuring elements?
Definition
Temperature, pressure, and humidity.
Term
Name three types of controlling elements.
Definition
Bleed, non-bleed, and pilot bleed.
Term
What are the two metals used to make a bimetal strip?
Definition
Brass and invar.
Term
A bellow can be found in what two types of measuring elements?
Definition
Temperature and pressure.
Term
Name three types of pressure measuring elements:
Definition
Bellow, diaphragm, Bourdon tube.
Term
An enthalpy controller has two measuring elements.

The ___ element measures ____ and the ___ element measures ___.
Definition
bimetal;temperature. membrane;humidity.
Term
When mounting a safety low-limit, where should the housing be located in reference to the capillary?
Definition
At the highest point above the capillary.
Term
Give the definition for reverse action.
Definition
An increase in the controlled variable will cause a decrease in the BLP to the control valve.
Term
A direct acting thermostat would be used with a two-way hot water valve that is normally...
Definition
Open.
Term
Immersion controllers are usually mounted in an...
Definition
immersible well.
Term
Which controller is hygroscopic in the way it operates?
Definition
Humidistat.
Term
Which controller mode of operation has a differential?
Definition
Two-position.
Term
What are the three pressures at work inside a duct?
Definition
Static, velocity, and total.
Term
List the names of the four ports on a pneumatic two-position switching relay.
Definition
1. Pilot.
2. NO Port.
3. NC Port.
4. C Port.
Term
What two kinds of pilot signals will activate a special pneumatic snap-acting two-position relay?
Definition
Two position and proportional.
Term
What proportional relay can be added to a control valve to prevent spring range shift?
Definition
Pilot/proportional.
Term
Gradual pneumatic switches are used to manually position devices, which require ___ control.
Definition
proportional.
Term
How far should a flow switch be mounted from the nearest fitting?
Definition
10 pipe diameters.
Term
A pneumatic flow switch is a two-position device.
Definition
True.
Term
A single pressure thermostat will operate on a range of single main air pressures from ___ psig to ___ psig.
Definition
13; 25.
Term
Other than temperature controllers, what other kinds of controllers must operate on a dual pressure main air.
Definition
None.
Term
In a direct acting thermostat, the heating valve is normally ___ and the cooling valve is normally ___.
Definition
Open; closed.
Term
How much pressure must separate the two main air pressures in a dual pressure main?
Definition
5 psig.
Term
What is the purpose of the external level or button on a day/night thermostat?
Definition
To manually override the system.
Term
Day/night thermostats change their ___
Definition
Set point.
Term
Heat/cool thermostats change their ___
Definition
Action.
Term
How can automatic changeover between summer and winter operation be accomplished?
Definition
By replacing the manual switch with a controller and two position relay.
Term
Name four different devices which can be used to change the main air pressure supplied to a system.
Definition
1. Dual pressure PRV.
2. Three-way switching valve.
3. Pneumatic switch relay.
4. Two-position pneumatic.
Term
How is a three-way air valve different from a three-way water valve.
Definition
Three-way air valves are not interchangeable.
Term
A thermostat with a remote-measuring element connected to it with plastic tubing operates like a ___ and ___.
Definition
Temperature transmitter; receiver controller.
Term
How far away from the thermostat can a remote measuring element be located using plastic tubing.
Definition
Up to 200' away from the thermostat.
Term
What is a limited control range thermostat?
Definition
Will limit the heating space and cooling space temperatures.
Term
What is another name for a zero energy band thermostat.
Definition
Dead band thermostat.
Term
Where would a troffer thermostat be mounted?
Definition
In a slot diffuser, light troffer, or return grille.
Term
What is the most common reason for using troffer thermostats?
Definition
Inaccessible locations.
Term
Defined as a constant swing in temperature well above and below the limits of the differential or throttling range. Adjusting the differential or throttling range to too small a value causes this.
Definition
Hunting
Term
If the differential or throttling range is set too wide, the controller cannot hold a steady value, causing this.
Definition
Drift.
Term
Also called a sensor, it will provide remote control or indication, but can not directly control any device.
Definition
Transmitter.
Term
Defined as the point at which the set point and the control point are the same.
Definition
Calibration point.
Term
The most common electronic transmission signal is...
Definition
4-20 milliamperes.
Term
This receives a pilot pressure signal and increases the volume and/or changes the value of the output pressure to the final controlled device.
Definition
The amplification or bias start relay.
Term
When a proportional controller must operate several valve and/or damper actuators at the same time, the the control air signal will be slow to change because the actuators must fill with air in order to operate the valve or damper.
This slowness is called...
Definition
Transmission lag.
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