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Second Test
A list of things that will be on test two
78
Aviation
Not Applicable
11/11/2009

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Term
Hardness
Definition
Ability to resist abrasion, penetration, and distortion
Term
Ductility
Definition
Ability to e bent permanently or twisted into various shapes without breaking
Term
Elasticity
Definition
Ability to return to its original shape after being deformed
Term
Density
Definition
Actual weight of mateiral per cubic inch
Term
Fusibility
Definition
Abilty to become a liquid when heated
Term
Conductivity
Definition
Ability to carry heat or electricity
Term
Expansion
Definition
Ability to grow larger
Term
Ferrous Metals
Definition
A group of metals having iron as their principal element
Term
Types of Ferrous Metals
Definition
Carbon Steel-has high content of carbon
Alloy Steel-a carbon steel that has small amounts of other elements
Term
Types of Ferrous Metals
Definition
Carbon Steel-has high content of carbon
Alloy Steel-a carbon steel that has small amounts of other elements
Term
Clad Coating
Definition
Thin layer of pure aluminum that protects the ase metal from corrosion
Term
Magnesium and Magnesium Alloy
Definition
Highly corrosive and unpredictable fire hazard
Term
Visible Lines
Definition
Heavy unbroken lines
Term
Hidden Lines
Definition
Medium lines with short evenly spaced dashes
Term
Dimension Lines
Definition
Thin lines terminating with arrowheads at each end
Term
Extension Lines
Definition
Thin unbroken lines
Term
Leader Lines
Definition
Thin lines terminating with an arrow head or dot at one end
Term
Phantom or Datum Lines
Definition
Medium series of one long dash and two short dashes
Term
Isometric Drawing
Definition
Give a 3D or pictorial view of an object, clarifies the orthographic drawing
Term
Isometric Drawing Misc.
Definition
Object is rotated 45 degrees and tilted forward 30 degrees
Term
Orthographic Drawing
Definition
shows the exact shape of an object through the use of different views
Term
Diagram
Definition
Are the most common source of maintenance information; combination of isometric and orthographic drawings
Term
Flat Pattern Layout
Definition
Used as a guide or pattern, which is transferred to a piece of sheet metal to be cut and formed
Term
Bend Tangent Line
Definition
Indicates the beginning and end of a bend
Term
Setback
Definition
Distance from the bend tangent line to the mold point
Term
Bend Lines
Definition
Always used in pencil and indicated by an "x"
Term
Five Steps for Bend Allowance
Definition
SFBWB
Find setback, find length of flats, find bend allowance, find total width/length, find bend line location
Term
Dividers
Definition
Used for laying out arcs or circles on metal, transferring measurements and to divide lines into equal parts
Term
Reference Edge
Definition
Straight edge of the metal from where measurements are taken (used for measuring horizontal line location)
Term
Cutting Equipment and Their Uses: Purposes
Definition
Used to remove damaged areas and fabricate new parts
Term
Tinner Snips
Definition
Cuts up to 1/16 inch material and are used to cut straight lines only
Term
Aviation Snips
Definition
Have small serrations on the cutting edge to prevent slipping; maximum material thickness is 0.050 inch aluminum
Term
Cutting Procedures (Aviation Snips)
Definition
Never cut thicker materials than the snips are designed for
Term
Hacksaw: Purpose
Definition
Used for cutting metal that is too heavy for snips
Term
Hacksaws-Blades
Definition
Identified by the number of teeth per inch
Term
Flat File
Definition
Used for flat surfaces and outside arcs
Term
Files-Types of Cuts
Definition
Single cut-one row of chistel-shaped teeth set at an angle to the center line of the file

Double cut-has a second row of teeth set at an angle to the first row, leaving the teeth smaller and diamond-shaped
Term
Files-Order of Coarseness
Definition
Coarse, bastard, second-cut, smooth, dead smooth
Term
Pneumatic Saw
Definition
Skin Saw-a miniature, hand-held saw with a rotary-disc blade that is adjustable
Term
Chassis Punch
Definition
Cutting dies that are available in a variety of sizes and shapes
Term
Squaring Shears
Definition
Used for cutting heavy gage metal, use for squaring and mulitple cutting
Term
Forming Aircraft Structures
Definition
Fabrication of replacement of new parts, repair of formed parts, additional strength and reinforcements
Term
Stakes and Stake Plates
Definition
To back up metal when forming different curves, angles and seams
Term
Cornice Brakes
Definition
For bending large sheets of metal of various thickness, requiring a specific degree of bend and bend radius
Term
Box and Pan Brake
Definition
Main difference is that the clamping bar is divided into sections which vary in width and are interchangeable
Term
Bar Folder
Definition
For making bends or fold along edges of sheets of metal; best uited ofr folding small hems, flanges and seams up to 1 INCH
Term
Rotary Machine
Definition
A bench mounted machine with removable rollers which enable the mechanic to burr, turn, wire, bead, and crimp sheet metal
Term
Hydraulic Press
Definition
A multi-purpose machine; main purpose use is pressing bearing races, bushings and flanging dies into place when heavy gage metal is being used
Term
Flanging Dies
Definition
Used to form a bend or flange in the center of a sheet of metal without distortion, such as lightening holes or beads in the cnter or a rib or bulkhead
Term
Lightening Hole
Definition
To reduce the weight of the structural member
Term
Clearance
Definition
The degree of angle from the leading edge of the cutting edge to the trailing edge of the cutting edge which is 12 DEGREES, which forms the clearance and allows the drill to pass through material w/o bending
Term
Size of Drill Bits
Definition
Inches-1/16 inch to 4 inch
Letter-A (0.234 inch) to Z (0.413)
Number-No. 80 (.0135) to No. 1 (.228)
Term
Hand Drill
Definition
Hold drill 90 degrees to the work, turn crank handle at moderate speed, ensure backside of work is clear of electrical bundles, hydraulic lines, etc
Term
Drill Press
Definition
Ensure work is clamped securely in position, select proper speed for the material being drilled, set depth gage to proper depth, operate spindle and quill-feed handle or feed lever w/ a slow, steady pressure
Term
Countersunk
Definition
Minimum-2 1/2D
Maximum-4D
Term
Raised
Definition
Minimum-2D
Maximum-4D
Term
Improper Edge Distance
Definition
If the rivets are places too far from the edge, the sheet will turn up at the edge
Term
Rivet Pitch
Definition
Minimum-3D
Maximum-8D
Term
Rivet Layout Procedure
Definition
Tick mark should not be more than 1/16 inch long
Term
Machine Countersinking
Definition
The operation of beveling the mouth of a hole with a rotary tool
Term
Dull COuntersinks
Definition
Cause chattering
Term
Dimpling Countersinking
Definition
Stretches the holes
Term
Press Dimpling
Definition
For dimpling soft alloys and metals .063 of an inch thickness or thinner
Term
Alloy 5056
Definition
Raised head marking; magnesium only
Term
Alloy 2127
Definition
Most common alloy
Term
Length of Rivet
Definition
Should equal the thickness of the metal plus one and a half times the diameter of the rivet
(1 1/2 x D + Grip = Length)
Term
Blind Rivets-Mechanical Lock
Definition
When the stem is pulled and the bucktail is formed the lock goes in place to hold the stem, at this time the stem breaks off
Term
Hi-Shear Rivets
Definition
Diameter-1/32 inch
Length-1/16 inch
Term
Jo-Bolts
Definition
Length and Diameter-1/16 inch
Term
Stringers
Definition
Short light structural members that are used to fill in between longeron to give added strength
Term
Semimonocoque
Definition
Same as monocoque construction, in addition to having formers, frame assemblies, and bulkheads (longerons and stringers)
Term
Wings-rotary wing
Definition
Constructed of spar, cuff, pockets, abrasion strip
Term
Tail Group-Tail Rotor Group
Definition
Primary purpose of the tail rotor on rotary wing aircraft is to counteract main rotor torque
Term
Landing Gear
Definition
Principal Support of an aircraft while it is on the deck
Term
Flight Control Systems-Fixed Wing Aircraft
Definition
Ailerons-control the rolling motion of the aircraft (longitudinal axis)
Elevator-control the pitching motion of the aircraft (lateral axis)
Rudder-controls the yawing motion of the aircraft (vertical axis)
Term
Fuselage Stations
Definition
Indicate the longitudinal position of vertical planes perpendicular to the plane of symmetry
Term
Scratch Repair
Definition
Shallow; may be repaired by burnishing
Term
Flush Repair
Definition
Consistsof a filler, which has the same thickness and alloy as the skin and doubler
Doubler- has the same alloy but is one gage thicker
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