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Tightness Testing And Purging
Testing Integrity of Domestic Natual Gas Installation
29
Chemical Engineering
Professional
08/11/2015

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Term
What is A Tightness Test
Definition
Impractical and time consuming to test all joints,pipes and connections.
.a localised test to prove the integrity of an installation
.Performed from a single point on the installation,normally at primary meter.
.Uses pressure decay as an indicator to the integrity of an installation.
Pressurise a gas system and isolate the pressure source.
provided there is no leakage of gas.
the pressure will remain constant over a calculated period of time.
If gas leak is present,the pressure within the system would start to decay.
Pressure decay is recognised by a pressure drop on the gauge relative to the severity of the leak.
Term
Test Equipment Used
Definition
.Pressure Gauge-either water or electronic.
.Testing Tee (where required if testing with air).
Aspirator to pressurise the system where air is used as the test medium.
Term
Installation Volume
Definition
IV=IVm+IVp+IVf
Term
IGEM/UP/1B Edition 3
Definition
Any gas installation with LPG/Air,Natural Gas or LPG where the MOP does not exceed 2bar
Pipework upto 35mm
U16/G10 Meters
Max badged capacity does not exceed 16m3/h
Term
Tightness Test
Definition
Uses pressure decay as an indicator to the integrity of an installation.
Term
Purge Volume
Definition
(PV)m3=1.5x(IV)m3
Term
Water Gauge
Definition
Must be capable of reading to at least
0.5mbar
Term
Electronic Gauge
Definition
Must be capable of being read to at least 0.1mbar
Term
No Perceptible Movement
for a water gauge
Definition
0.25mbar
Term
No perceptible movement
for an electronic gauge
Definition
0.2mbar
Term
A M.P Let by Test
Definition
Carried out between
7 and 10mb
Term
A M.P Tightness Test
Definition
Carried out between
18 and 19mb
Term
Tightness Test Duration
Definition
2 Minutes
Term
L.P Let by Test
Definition
Carried out between
7mb and 10mb
Term
L.P Tightness Test
Definition
Carried out between
20 and 21mb
Term
Tightness Test
New Installations(with or without appliances connected)
will pass if?
Definition
No Perceptible Movement and no smell of gas
Term
Tightness Test
Existing with NO appliances connected(i.e pipework only)
will pass if?
Definition
No Perceptible Movement and no smell of gas
Term
Tightness Test
Existing WITH appliances connected
will pass if?
Definition
Pressure drop does NOT exceed values in table And No smell of Gas.
Term
Tightness Test
<28mm Pipe
E6 Meter<6m3/h or no meter
Definition
8mb
Term
Tightness Test
<28mm pipe
U6/G4 meter < 6m3/h
pressure drop is..?
Definition
4mb
Term
Tightness Test
<28mm
U16/G10
>6m3/h <16m3/h
pressure drop is ?
Definition
1mb
Term
Tightness Test
>28mm <35mm
E6 Meter<6m3/h or no meter
PRESSURE DROP IS..?
Definition
4mb
Term
Tightness Test
>28mm <35mm pipe bore
U6/G4 meter < 6m3/h
PRESSURE DROP IS..?
Definition
2.5mb
Term
Tightness Test
>28mm <35MM
U16/G10
>6m3/h <16m3/h
pressure drop is ?
Definition
1mb
Term
Diaphragm U6/G4
Purge volume for
28mm
Definition
0.01m3
Term
Ultrasonic E6 meter
Purge volume for
28mm
Definition
0.01m3
Term
Diaphragm U16/G10
Purge volume
<28mm >28mm
Definition
1.5 x IVm3
Term
Diaphragm U6/G4
Purge volume for
>28mm
Definition
1.5 x IV m3
Term
Ultrasonic E6
Purge volume for
>28mm
Definition
1.5 x IV m3
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