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four types of welding machines |
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1-ac transformer 2-transformer rectifier 3- dc motor generator 4- inverter |
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back seating talk valves should be open ? |
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acetylene gas is what to air |
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propane gas is what to air ? |
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minimum pressure for oxygen tank |
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describe the difference between single stage and 2 stage regulators |
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- a single stage regulator uses only the adjustment screw to regulate pressure
-2 stage regulator uses a valve that cannot be adjusted on the back, to reduce the pressure from the adjustment screw to regulate the pressure |
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the liquid inside of the acetylene tank is? |
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acetylene must not be pressurized to more than |
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oxygen tanks from supplier |
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kindling temp of steel is |
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max % of copper in acetylene fittings |
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temp of acetylene and air |
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the temp of oxy/acetylene |
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shade # for oxy/acetylene cutting |
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petrogen cutting torch tank holds |
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petrogen cutting torch tank weighs |
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petrogen cutting torch tank pressurized to |
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petrogen cutting torch tank relief at |
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petrogen cutting torch can us % oxygen |
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Definition
can us 90% oxy well other tourch needs 95% |
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Term
safty feachers of the petrogen tourch |
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Definition
. no flashback . liquid gasoline cant combust . turns to vapor when exits the head of the torch . gasoline has a vapor flammability rang 1.7 to 7% . refrigeration effect keeps tourch head cool/ and sparks cooler . tip last longer . no co only co2 . "fast flow" check valv will shut off flow if hose is severed . check valve at pressure gauge . any leacks easy to see cause its liquid |
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. fully or partly enclosed . not intended for continuous human occupancy |
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. oxygen deficant or enriched, exceeds |
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. any energy that can harm workers . electric mechanical, pneumatic, chemical, radiation, thermal, gravitational |
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immediately dangerious to life or heath
-irreversible health effects, impair persons ability to escape |
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- hazerdious identification |
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Definition
. confined spaces . entering or near confined spaces . hazardous atmosphere in confined space |
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- examples of confind spaces |
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Definition
. construction . vaults . shafts . tunnles . duct work . crawlspaces . culverts . manerfacturing/industreal/commercial . tanks . mixers . vats . boilers . reactors . reservoirs . railway tank cars |
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Term
- preheating and post-heating |
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Definition
. preheat before welding . postheat heating after welding . often done to provent cracking . heat crayons to obtain specifide tempratures |
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- effects of heating and cooling |
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Definition
. soft materials cause distortion / must be controlled . heat causes expatiation of metal . raped cooling causes contraction . hard metals are also bridal . cannot tolerate stress and fractures if hardened |
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when welding and cutting why shoundent you have rooled up sleavs |
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Definition
avoid sparks from burning ypou |
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the eye shade for stick welding |
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lowe the eye shade number grater the shade (T) (F) |
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in canada AC current is supplyed at ______ cycles which means polarity is _____ per second |
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constant current -constant current amperage is set resistance is constantly changing |
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constant voltage - voltage is set and resistance is constantly changing |
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combination of flow meter and regulator -ball in calibrated tower flow of CF/H |
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e stands for 70 stands for 1 stands for 8 stands for (E7018) |
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Definition
electrode 70000 psi tensile strength welding position polarity, power supply, arc, slag, and hydrogen content |
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once out of package must be stored in oven at 250f |
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low hydrogen electrode numbers |
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magnetic phenomenon that causes arc to behave erratically common in DC |
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Uses sintered filter to extinguish flame to prevent flame from traveling up hose or to tank |
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Oxy-acetylene torch cannot cut metals such as aluminum, brass, copper, stainless steel, cast iron because... |
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Definition
There is a oxide layer that melts at a higher temp than the base metal causing the metal to melt and not cut |
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Cooling rapidly (placing hot object in water) to harden metal |
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Gradual cooling to soften metal to give the metal "give" |
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Current types for welding |
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Definition
AC (Alternating Current) DC (Direct Current) |
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positive in stinger 70% heat in stinger 30% in work |
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negative in stinger 30% heat in stinger 70% in work |
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burns to produce a protective coding around the weld removing impurity's |
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1/3 of the tensile strength |
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aids in uniform penetration and bead deposit -makes welding faster -corates weld with little or no spatter -produces heavy slag that chips easy -can use heavy current without over heating -loses some penetration |
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Heat Affected Zone cracking |
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after how long do cracks occur |
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of hydrogen absorption from the o-zone causing porosity |
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what increases chances of cracking |
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hard or thicker steel - grater heat with slower travel |
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