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Welding Discontinuities
Welding Discontinuities
22
Other
Not Applicable
10/18/2020

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Cards

Term
What are some possible causes of porosity? (3)
Definition
1. Long arc length.
2. Dirty base metal.
3. Inadequate gas coverage.
Term
What are some possible cures for porosity? (3)
Definition
1. Use proper arc length.
2. Clean base metal.
3. Check proper gas coverage.
Term
What are some possible causes of undercut? (1)
Definition
Improper welding technique.
Term
What are some possible cures for undercut? (3)
Definition
1. Reduce arc length.
2. Reduce travel speed.
3. Use proper electrode angle.
Term
What are some possible causes of incomplete fusion? (3)
Definition
1. Cold welding procedures.
2. Travel speed too slow.
3. Travel speed too fast.
Term
What are some possible cures for incomplete fusion? (2)
Definition
1. Increase current.
2. Use proper travel speed.
Term
What are some possible causes of excessive reinforcement? (2)
Definition
1. Travel speed too slow.
2. Cold welding procedures.
Term
What are some possible cures for excessive reinforcement? (2)
Definition
1. Increase travel speed.
2. Increase current.
Term
What are some possible causes of under-fill? (1)
Definition
Insufficient weld metal.
Term
What are some possible cures for under-fill? (1)
Definition
Reduce travel speed.
Term
What are some possible causes of concave root surface (suck-back)? (3)
Definition
1. Too much current.
2. Arc length too long.
3. Root face too small.
Term
What are some possible cures for concave root surface (suck-back)? (3)
Definition
1. Reduce current.
2.Maintain proper arc length.
3. Use proper joint fit-up.
Term
What are some possible causes of non-uniformity? (1)
Definition
Improper welding technique.
Term
What are some possible cures for non-uniformity? (1)
Definition
Maintain constant travel speed.
Term
What are some possible causes of improper leg size? (1)
Definition
Improper electrode angle.
Term
What are some possible cures for improper leg size? (1)
Definition
Use correct welding technique.
Term
What are some possible causes of overlap? (1)
Definition
Travel speed too slow.
Term
What are some possible cures for overlap? (1)
Definition
Use proper travel speed.
Term
What are some possible causes of arc strikes? (1)
Definition
Improper welding technique.
Term
What are some possible cures for arc strikes? (1)
Definition
Initiate arc inside the weld joint.
Term
What are some possible causes of slag inclusions? (1)
Definition
Improper welding technique.
Term
What are some possible cures for slag inclusions? (2)
Definition
1. Use correct welding technique.
2. Clean weld between passes.
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