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Yarns
Yarns info
64
Other
Undergraduate 3
10/26/2011

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Term
Yarn
Definition
is a continuous strand of textile fibers, filaments or material in a form suitable for knitting, weaving or intertwinning to form a textile fabric (ASTM, American Society of Textile Manufactures)
Term
Yarns are classified & identified by:
Definition
1) FIber Length
2) Number of Parts in the Yarn
3) Direct & Amount of Yarn Twist
4) Yarn Size
Term
Selection of yarn is based on end use
Definition
Examples: Very high twist yarns are used to create texture in true crepe While very low twist yarns are used in fabrics that are to be napped such as flannel.
Term
Spun Yarn
Definition
made from short staple fibers that are twisted or bonded together with result In fuzzy yarn with protruding ends. Longer staple fibers create bretter quality and more costly spun yarns
Term
Filament Yarn
Definition
Made from long fibers that are grouped together or slightly twisted together.
Term
Smooth
Definition
Type of filament yarn:
With straight, alomost parallel fibers
Term
Textured
Definition
Type of filament yarn:
Where they are uniformly bulky
Term
Whcih fiber length snags more easily
filament yarns or spun yarns
Definition
Filament yarns
Term
What can simple yarns be classified by?
Definition
The number of parts in the yarn
Term
Single yarn
Definition
Simplest type with one strand - made by the 1st twisting operation in the yarn spinning process
Term
Ply yarn
Definition
Made by the 2nd twisting operation which combines 2 or more singles
Term
In ply yarn what is each part of the yarn called?
Definition
A ply
Term
In ply yarn the twist is inserted by a machine called?
Definition
A twister
Term
Ply yarn characeristic
Definition
Most ply yarns are twisted in the opposite direction to the twist of the single form which they were made
Term
Advantages of plying
Definition
1)Increases diameter of yarn
2)Increses the strength of yarn
3)Increases uniformity of yarn
4)Increases quality of yarn
Term
Ply yarns are often used in what direction?
Definition
The Warp Direction
of woven fabrics to increase the fabric strength
Term
Two-ply yarns are found in the best quality of what?
Definition
Men's broadcloth (fine ply yarns) shirts
Term
Ply yarns in general are often used in what?
Definition
knits, furnishings, sweing thread, and string used to tie packages
Term
Cord yarns
Definition
MAde by the 3rd twisting operation which twists ply yarns together
Term
What are cord yarns seldom used in?
Definition
Apparel or furnishing fabrics
Term
What are cord yarns used in?
Definition
Industrial weight fabrics such as duck and canvas. In addition, they are found in some types of sewing thread and some ropes
Term
What are twist noted by?
Definition
The number of turns per ins (tpi) or turns per per meter (tmp)
Term
What do twist do to fibers?
Definition
It binds the fibers together and adds strength to the spin yarn. It can also change the apperance of the fabric
Term
S Twist
Definition
Refers to a direction of yarn twist that conforms to the slope direction of the central portion of the letter S.
The twist goes down from left to right
Term
Z Twist
Definition
Refers to a direction of yarn twist that conforms to the direction of the slope of the central portion of the Z letter. The twist goes up from left to right. Most common twist
Term
Low twist
Definition
1-2 turns/inch
Term
Napping twist
Definition
Used to make nice lofty spun yarns, used in the filling yarns (flannel) fairly low twist. Finishing process too
Term
Average twist
Definition
Usually 25 turns/inch; most commonly used & most durable. "standard warp twist"
Term
Voile or hand twist
Definition
35-40 turns/inch; hardness of a yarn, more compact. Hard to the touch
Term
Crepe twist
Definition
40-80 turns/inch; makes it lively & kinky
Term
Yarn numbers
Definition
Used to measure spun or staple yarns; inderect measurement system because the finer the yarn the larger the number. 4 is larger than 8
Term
Denier
Definition
Filamet yarn size; controlled by spinneret (size of spinneret holes) also rate dope is pumped through the spinneret. Direct system because the finer the yarn the smaller the number 4 is less than 8
Sheer: 20
Upholstery: 500
Term
Tex System
Definition
Rest of the world uses this
Based on metric system
Not neen adopted by the U.S.
Measure filament & spun yarns
Term
Why is yarn called "fancy" or "novelty"
Definition
due to the interesting effects they add to the fabrics "complex" "specialty"
Term
Facts about novelty yarns
Definition
1)Usually piled but genarally not used to add strength
2) If used in 1 direction only, usually in "filling" direction because they're under less stress
3)Add interest to plain weave fabrics at a lower coast than if the effect were obtained from variation in weave.
4) The durability depends on the size of the novelty affect as well as the firmness of the weave of the fabric. The smaller the novelty affect, the more durable the fabric
5) Quality & cost of fancy yarns vary
Term
Tyoes of novelty yarns
Definition
1)Ratine
2)Knot or spot
3)Loop or boucle
4) Metallic yarn (Brocade)
5)Chenille Yarn - Looks like caterpillars or pipe cleaners
6)Slub
7)Spiral or corkscrew
Term
A blend is
Definition
A mixture of fibers of different composition length, diameter, or color spun togeher into a yarn. (20) Batiste
Term
A mixture is
Definition
A fabric that has yarn of 1 fiber content in the warp & yarn of a different fiber content in the filling. (31) Begaline
Term
A combination is
Definition
A yarn that has 2 unlike fibers strands twisted together as a ply
Term
Blends, mistures, & combinations contribute properties to fabrics that are not possible with ____ fibers
Definition
Are not possible with just ONE fiber
Term
Blending of fibers is done for several reasons
Definition
1) To produce fabrics with a better combo of performace characteristics in the product. MOST IMPORTANT
2) To improve spining, weaving, & to improve uniformity.
3) To obtain better texture, hand, or fabric appearance.
4) For economic reasons
5) To obtain cross dyed effects or to create new color effect
Term
Most fibers are deficient in one or more important properties so...
Definition
blending can improve them
Term
Blending is a ________ & _________ process
Definition
complicated & expensive
Term
What makes it possible to buils in a combination of properties that are permanent?
Definition
Blending
Term
Composite Yarns are composed of both _________ and ____________.
Definition
Staple-fibers and filament-fibers
Term
Some examples of composite yarns are:
Definition
Covered Yarns and Core spun yarns
Term
Covered and core spun yarns:
Definition
Central ply or sheath and completely covered by other fibers

Wrapped with another fiber around them

(the way they're made is different)
Term
Name the 7 steps of Processing staple fibers: Cotton System
Definition
Opening and Blending
Carding
Drawing
Combing
Roving
Spinning
Winding
Term
What is Opening and Blending
Definition
(cotton) come in huge bails and when it gets to the mill they loosen the bail
Term
What is Carding?
Definition
Cleans and alligns the fibers; try to get parallel to eachother to spin yarns
Term
What is Drawing?
Definition
More effort to get the fibers more parallel (as done in the carding stage)
Term
What is Combing?
Definition
ONLY done for long staple fibers; gets more parallel; removes short fibers

(combed cotton=higher quality)
Term
What is Roving?
Definition
Insters a slight twist in the fiber
Term
What is Spinning?
Definition
REduces fiber size more; twists and winds finished yarns onto bobbins
Term
What is Winding?
Definition
Re-wind yarns to spools or cones
Term
WHat are carded yarns?
Definition
Yarns made from carded sliver. Carded sliver of short wool fibers is made into woolen yarns and the fabrics are called woolen fabrics. WOOLEN (yarn typed) is NOT synonym for WOOL.
Term
What are Combed Yarns?
Definition
Yarns made from combed sliver (already combed out). The short fibers combed out of wool are called noils. Combed sliver of long parallel fibers is made into worsted yarns
Term
Worsted Wool
Definition
Used in wool suitings

longer quality yarns

wear better

harder surface
Term
What are some carded yarn characteristics?
Definition
Have medium to low twist

more protruding ends

bulkier, softer, fuzzier

more sensitive to abrasion
Term
What are some carded fabric characteristics?
Definition
Fabrics may become baggy in areas of stress

Fabris vary from soft to firm

Blankets are always carded

Wide range of end uses

Tend to be less expensive
Term
What are some characteristics of combed yarns?
Definition
Medium to high twist

Fewer protruding eneds

Parallel fibers with a finer count (more fibers per square inch)

Longer wearing and stronger
Term
What are some characteristics of combed fabrics?
Definition
Do not sag

smoother surface and lighter weight

these fabrics take and hold a press

tend to be more expensive

fabrics can range from sheer to suiting weight
Term
Longer staple fibers include
Definition
Worsted wool and combed cotton
Term
Shorter staple fibers include:
Definition
Woolen (wool) and Carded (cotton) (less expensive)
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